Did you think that a robot could assist in the creation of devices for you?
Our practitioners create devices with a high level of skill and knowledge. Every patient presents challenges that are unique for a practitioner to tackle prosthetic. As masters of their trade they employ different methods and techniques to deliver the most effective solution for each individual patient they work with. At WCBL we employ the same traditional methods of steadfastness and the most up-to-date technology. For the initial step the doctor prescribes an orthosis or prosthesis. After that, the patient will visit an orthotic or prosthetic specialist. The practitioner will then work with the patient to decide the most appropriate device for their requirements.
Components of a gadgets
Some components of a gadget are made to order although many parts are made by an external source and then ship to us to be assembled in our factory. Attention to detail and accuracy are crucial in the process of manufacturing. Our aim is to make a prosthetic that is as comfortable and prosthetics near me effective as is possible. No matter what method you choose to use every practitioner begins making the impression (or mold) of the limb to treat, whether by casting a digital reading.
For the O & P world, hand casting has held the status of gold. However, modern technology is beginning to alter the way that hand casting.
Traditionally, an orthotist , or prosthetist uses a plaster hand-casting of the limb in order to make an apparatus. Then, plaster is poured over the casting to make an exact copy of the area to treat. Once it’s dry, technicians use the plaster mold to construct the device and ensure it is an exact fitting. It is a long procedure. Patients are often requires to return to multiple times for fittings and adjustments. But at WCBL we also make use of the most recent technology to drastically reduce the time it takes to make each device.
The CAD-CAM scanning device permits our team to create more devices, with a greater speed of production.
The practitioner utilizes the hand-held scanner specifically designed for the manufacture of prostheses and orthoses to take a digital picture. A CAD software program called CAM (computer-aided development and computer-aided production) software program is able to receive this digital image. The data is then used to create an impression of the area to treat. Then, the technicians input digital images of the patient’s body in the device.
Then, the CAD CAM utilizes the Ortis seven-axis cutting system to cut down parts of foam to create exact copies that match the image. This process lasts approximately 30 minutes. Technicians build the device using the mold of foam.
Software for CAD and CAM.
Foam Block Inserted into Robot Carver
Foam block cut into the shape of a prosthetic socket
Final Results Prosthetic socket
In contrast to other establishments unlike many, unlike many facilities, at WCBL we have a state-of-the-art fabrication lab.
Technicians working in the lab develop our devices on site which means we can provide a fast turnaround time and the top quality. WCBL Technicians are professional and proficient, with decades of experience.
Our robotic carver with 7 axes provides rapid and precise production of our equipment. It can carve most prosthetic and orthotic solutions orthotic and prosthetic molds in 5 to 20 minutes, with 0.1mm accuracy to provide an even finish even the most complicated forms. This means that we can provide our patients with the most precise measurement and the fastest turnaround time.
A CAD-CAM scanner as well as carver are special equipment that few clinics can access. Due to this, we are extremely excited to have the opportunity to provide the latest technologies to patients. WCBL President and Director, Greg Bauer says “The decision to invest with the development of our ORTIS Robot Carver is not only a benefit for our company, it’s an enormous benefit for our patients. It is now possible to swiftly and easily create any 3D-shaped shape.The robot equipment with an easy interface and has an extremely small footprint, which allows us to improve the speed and the high-quality of our prosthetic and orthotic production. Instead of producing only one brace every few hours, we are now making many each hour. The robot is powerful and has speed! It also makes it possible to utilize our CAD CAM scanner in the best and most efficient way that is possible.”